suneko
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Swiss-Type CNC Turning up to Ø32 mm | Bar-Fed Series Production | IATF 16949
Overview High-precision CNC turning of small and slender cylindrical parts – shafts, pins, axles, bushings, connectors and hydraulic components – on 7-axis Swiss-type sliding-headstock lathes from renowned Japanese manufacturers. 15 years of experience as a supplier to the automotive industry, also serving medical and hydraulic applications. Capabilities 3 × 7-axis Swiss-type automatic lathes Max. part diameter Ø32 mm, max. part length 600 mm Typical tolerance ±0.01 mm on critical diameters Live (driven) tooling – cross drilling, milling and threading completed in one setup Bar feeders for fully automated, unattended series production Programming in SolidWorks CAD/CAM; feasibility study from drawing or sample Materials Carbon and alloy steels (C45, 42CrMo4, 16MnCr5), free-cutting steels, stainless steels (303, 304, 316L, 17-4PH), brass CW614N, bronze, copper and aluminium alloys. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX In-house measuring lab: contact-optical CMM, dedicated scanner for rotational parts, surface roughness and zinc coating thickness measurement Inspection reports and automotive documentation available on request Typical orders From prototypes and pre-series to high-volume series production. Send your drawing (PDF/STEP) with quantity and material for a quote.
Mechanical Assembly of Machined Components | Press-Fitting & Inserts | IATF
Overview Mechanical sub-assembly of precision machined components produced in our own turning and milling shop – you receive ready-to-install assemblies instead of loose parts from several suppliers. 15 years of experience as a supplier to the automotive industry, also serving hydraulic and medical applications. Services Sub-assembly of turned and milled components Press-fitting of pins, bushings and bearings Installation of thread inserts (e.g. Helicoil) Deburring, ultrasonic cleaning, inspection and protective packaging Customer-specific packaging, including returnable system boxes Why one supplier Machining, finishing (CNC polishing, shot peening) and assembly under one roof means fewer interfaces, shorter lead times and one point of responsibility for quality. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX In-house measuring lab with contact-optical CMM Inspection reports and 3.1 material certificates available on request Send your assembly drawing (PDF/STEP) with quantity for a quote.
CNC Polishing & Shot Peening of Machined Metal Parts | IATF 16949
Overview In-house CNC polishing and shot peening of precision machined metal parts – as a stand-alone service or as the final step after our own turning and milling, so you receive ready-to-install components from one supplier. 15 years of experience as a supplier to the automotive industry, also serving hydraulic and medical applications. Services CNC polishing – automated, repeatable polishing of turned and milled parts for improved surface finish and appearance Shot peening – surface treatment to improve fatigue resistance and remove machining marks Deburring, ultrasonic cleaning and protective packaging Coordination of heat treatment and coatings (e.g. zinc plating, anodizing) through qualified partners Materials Carbon and alloy steels, stainless steels, brass, bronze, copper and aluminium alloys. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX In-house surface roughness measurement and zinc coating thickness measurement Roughness and inspection reports available on request Send your drawing (PDF/STEP) or a sample with quantity and surface requirements for a quote.
3- & 4-Axis CNC Milling | FANUC Machining Centres | Flanges & Structural Parts
Overview Series CNC milling of prismatic and flat parts – flanges, brackets, plates and structural components – on fast and highly repeatable FANUC vertical machining centres. 15 years of experience as a supplier to the automotive industry, also serving hydraulic and medical applications. Capabilities 3 × FANUC vertical machining centres 4-axis machining on two machines with a programmable DDR rotary table Table 850 × 410 mm, working area 700 × 400 mm Workpieces up to 300 kg Programming in SolidWorks CAD/CAM; feasibility study from drawing or sample Optional post-processing: shot peening, CNC polishing, heat treatment and coatings Materials Aluminium alloys (6061, 6082, 7075), carbon and alloy steels, stainless steels, brass, bronze and copper. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX In-house measuring lab with contact-optical CMM and surface roughness measurement Inspection reports and 3.1 material certificates available on request From prototypes to series production. Send your drawing (PDF/STEP) with quantity and material for a quote.
Turn-Mill CNC Machining | Complete Parts in One Setup | Live Tooling, Ø52 mm
Overview Complete machining of turned parts with milled features in a single setup – flats, slots, cross and off-centre holes, threads and polygons – on 7-axis Swiss-type and automatic lathes with live tooling. No second operation means shorter lead times, lower cost and better concentricity. 15 years of experience as a supplier to the automotive industry, also serving hydraulic and medical applications. Capabilities 5 × 7-axis lathes with live (driven) tooling and bar feeders Swiss-type: up to Ø32 mm diameter, up to 600 mm length Automatic lathes: up to Ø52 mm diameter, up to 100 mm length Typical tolerance ±0.01 mm on critical diameters Programming in SolidWorks CAD/CAM; feasibility study from drawing or sample Typical parts Shafts with flats and keyways, valve and hydraulic components, connectors, pins with cross holes, threaded fittings and housings for automotive assemblies. Materials Carbon and alloy steels, free-cutting steels, stainless steels (303, 304, 316L, 17-4PH), brass CW614N, bronze, copper and aluminium alloys. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX In-house measuring lab: contact-optical CMM, dedicated scanner for rotational parts, surface roughness and zinc coating thickness measurement Send your drawing (PDF/STEP) with quantity and material for a quote.
CNC Turning Ø52 mm Bar-Fed & up to Ø180 mm Chucked | 7-Axis Automatic Lathes
Overview Series CNC turning of compact and larger-diameter parts (bar-fed up to Ø52 mm, chucked up to Ø180 mm) – bushings, sleeves, flanged pins, fittings, nuts and hydraulic components – on 7-axis automatic lathes from renowned Japanese manufacturers. 15 years of experience as a supplier to the automotive industry, also serving hydraulic and medical applications. Capabilities 2 × 7-axis automatic lathes with bar feeders Max. part diameter Ø52 mm, max. part length 100 mm (bar-fed production) Chucked turning without bar feeder: part diameter up to Ø180 mm Typical tolerance ±0.01 mm on critical diameters Live (driven) tooling – cross holes, flats, slots and threads in one setup Fully automated, unattended series production with high repeatability Programming in SolidWorks CAD/CAM; feasibility study from drawing or sample Materials Carbon and alloy steels (C45, 42CrMo4, 16MnCr5), free-cutting steels, stainless steels (303, 304, 316L, 17-4PH), brass CW614N, bronze, copper and aluminium alloys. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX In-house measuring lab: contact-optical CMM, dedicated scanner for rotational parts, surface roughness and zinc coating thickness measurement Inspection reports and 3.1 material certificates available on request Typical orders From pre-series to high-volume series production. Send your drawing (PDF/STEP) with quantity and material for a quote.
Drawing & 3D Model Analysis | CAM Programming | Design-for-Manufacturing Review
Overview Manufacturing engineering support for machined parts – from the first look at your drawing to a proven CNC program. We analyse your drawings and 3D models in depth, prepare CAM programs in our own CAD/CAM software and point out probable design flaws before they become production problems. 15 years of experience in precision turning and milling for the automotive industry, hydraulics and medical applications. Services Advanced drawing and 3D model analysis – review of geometry, tolerances, fits, surface requirements and material specification Design-for-manufacturing (DFM) review – identification of probable design flaws: features that are hard or costly to machine, tolerance stack-ups, risk of deformation, burr-prone areas and unclear drawing specifications CAM programming in our own CAD/CAM software (SolidWorks-based) for Swiss-type and automatic lathes, turn-mill and 3/4-axis milling Feasibility studies from drawing or physical sample, with proposals for cost-optimised design changes Seamless transfer to series production in our own machine shop Typical deliverables Written DFM report with marked-up drawing and improvement suggestions, manufacturing process proposal, and – when you produce with us – a ready, tested CNC program. Pricing Engineering analysis: €500 per part . The analysis is free of charge if the analysed part is subsequently produced in our machine shop and the production order value exceeds €1,000. Quality Certified to ISO 9001, IATF 16949 and ISO 14001; currently implementing TISAX Confidential handling of customer drawings and models Send your drawing (PDF) and 3D model (STEP) to get an engineering review.